QUASAR Solutions - Logiciel MES | Suivi de fabrication | Contrôle Qualité

Production Monitoring

Monitor in real time all production unit incidents so as to increase productivity, reduce derivation and to control processes.

The specificities of the QUASAR Production Monitoring

The QS-Fab module gives you an excellent overview on production units: workshop, production line, autonomous production unit, machine etc.. Measurements are made via direct connections to the machines or via tactile interfaces. All information converges to the production operator workstation. The user has several systems and technological options at her/his disposal according to needs and technical specificities.

A detailed analysis of machine times and interruption causes (setting breaks, breakdowns, running out of material…) is complementary to the information collected for the production supervisors and operators.

The production data is accessible in real time thus allowing an analysis of various machine productivity rates: OEE, Machine Quality rate, economic performance rate…and of the pertinence of the actions taken.

QUASAR production monitoring is available in tactile mode and completely adapted to workshop environments. You obtain optimal production processes control.

The advantages of QUASAR production monitoring

  • Traceability of production data
  • Reduction of production costs
  • Overview of machinery thanks to a synopsis
  • Monitoring of correct production quantity and waste
  • Control of machine production rate
  • Graphic & forecast scoreboard indicators
  • Easy to use ergonomic tactile interface


Functions and settings

Real time advancement and achieved production monitoring

  • Monitoring per batch to guarantee traceability of your production batches

Machine and workshop data acquisition

  • Operation/break times, quantities, raw materials’ consumption, production line, autonomous production unit, machine, characteristic monitoring

This acquisition is achieved directly:

  • from central machine units (PC industrial terminals) using an adapted communication protocol.
  • from machine digital output.
  • from inductive sensors we install for this purpose.
  • via the adjunction of electronic counting charts.

Alarm management

Alarm management of finishing to be carried out

Integrated SPC (Statistical Process Control)

For a quality improvement approach

Integrated indicators

Obtain real time indicator access and monitor production according to the OEE (Overall Equipment Effectiveness) principle: plans, quantities, objectives, waste %, frequency upholding, finishing, estimated end date, internal resource performance...

Managers workstations MMI (Man Machine Interface) adapted to your needs

  • Manager workstations: these are the networked computers/workstations on which we install the application QS-Fab. The collected data helps manage machine creation, break causes, send production/work orders on the MMI’s and to summarise.
  • Man Machine Interfaces: allow for automated collection of production data: production time, break time, quantities… and allow to consult production/work order related data. Finishing plans, data sheets, diagrams… These MMIs can be connected to machines, measuring instruments, light columns, barcode readers, scales.

Operational analysis

Operational analysis

Financial Analysis

Financial Analysis



Features

Implementation On a server, managerial workstations and MMIs
Multi-site management Yes
Support Consulting and hotlines
Training Production monitoring training, SPC, Quality Management
Price list According to price quotes
Information Upon request

  

About QUASAR

Quality Control | Manufacturing monitoring | MSP